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AZS-for-glass-furnace

AZS 브릭

AZS brick is used as refractory materials for high temperature and erosion resistant kilns such as glass industrial pool kilns, glass electric kilns, slides in the steel industry, and kilns in the soda ash industry.

  • ZrO2%: ≥ 16
  • Fe2O3%: ≤ 0.5
  • 벌크 밀도(g/cm³): ≥ 2.70
  • 냉간 분쇄 강도/MPa: ≥ 70
  • Apparent Porosity/%: ≤ 20
  • 샘플: 샘플 테스트 가능

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Description of AZS Brick

Fused bricks, also known as fused zirconia corundum bricks, are abbreviated as AZS, which are arranged in the order of their content according to the three chemical components of the Al2O3-ZrO2-SiO2 ternary system phase diagram. AZS is abbreviated from “A” of Al2O3, “Z” of ZrO2 and “S” of SiO2, according to JC/T industry standard.For example, No. 33 fused zirconia corundum refractory brick is referred to as “AZS-33#”, No. 36 fused zirconia corundum refractory brick is referred to as “AZS-36#”, and No. 41 fused cast zirconia corundum refractory brick is referred to as “AZS-41#” .

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Classification and Application of AZS Bricks

azs-33

AZS-33 Brick

  • Al2O3: 50%
  • ZrO2: 32.5%
  • Volume Density: 3.75g/cm³
  • Cold Crushing Strength: 200MPa

AZS-33 has good corrosion resistance to liquid glass, is not easy to produce stones or other defects, and has low possibility of producing small bubbles. Therefore, AZS-33 bricks are widely used in glass kilns, mainly applicable to the upper structure of the melting pool, the pool wall bricks and paving bricks of the working pool, and the material channel.

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azs-36

AZS-36 Brick

  • Al2O3: 49%
  • ZrO2: 35.5%
  • Volume Density: 3.85g/cm³
  • Cold Crushing Strength: 200MPa

In addition to having the same eutectic body as the AZS33 brick, AZS36 brick is suitable for areas with high liquid glass flow rate and high temperature, such as melting pool wall bricks, paving bricks, charging port bricks, etc., because of the increase of more interlocking zirconia crystals and the decrease of glass phase content.

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azs-41

AZS-41 Brick

  • Al2O3: 45%
  • ZrO2: 40.5%
  • Volume Density: 4.00g/cm³
  • Cold Crushing Strength: 200MPa

AZS41 is the most excellent product in the melting and casting AZS series, with extremely high resistance to liquid glass corrosion and extremely high glass phase seepage temperature. It is widely used in key parts such as tank wall, feeding inlet corner, flow hole, kiln ridge, tank bottom bubbling and all electric melting furnace at the hot spot of glass furnace.

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Kerui AZS Brick Technical Data Sheet

항목 KR-AZS41 KR-AZS36 KR-AZS33
SiO2, % 12 13 15
Al2O3, % 45 49 50
ZrO2, % 40.5 35.5 32.5
벌크 밀도, g/cm3 4.05 3.9 3.8
겉보기 다공성, % 0.6 0.8 0.7
Initial Precipitation Temperature of Vitreous Phase, ℃ 1400 1400 1400
Vitreous Phase Exudation, %
(1500℃*4h)
1.5 2.3 2
Anti-molten Glass Erosion Speed Under Static Condition, mm/24h
(1500℃*36h, ordinary soda lime glass)
1.2 1.3 1.4
Bubble Release Rate, %
(1300℃*10h, ordinary soda lime glass)
0.6 1 1.2

Advantages of AZS Brick

1. High Temperature Resistance

AZS bricks can withstand extremely high temperatures, usually exceeding 1700 degrees Celsius, even reaching more than 2000 degrees Celsius. This makes it ideal for working in high temperature environments.

2. Excellent Corrosion Resistance

In the fields of glass manufacturing, metallurgy, and chemical industry, Kerui sintered AZS refractory products can withstand the erosion of corrosive media for a long time and prolong the service life of equipment.

3. High Softening Temperature

Zirconium products have high zirconia and alumina content, and sintered AZS bricks have low impurity content. The load softening temperature of aluminum-zirconium products can be above 1550-1650°C.

4. Strong Slag Resistance

The high content of A1203 in sintered AZS bricks makes it close to neutral refractory materials, so it can effectively resist the erosion of corrosive substances such as acidic slag and alkaline slag at high temperatures.

5. Good thermal shock stability

Kerui AZS bricks have excellent thermal shock stability. This means that it is able to reduce thermal stress and damage caused by thermal shock, maintaining structural integrity under rapid temperature changes.

6. High Strength

AZS bricks have high strength and can resist physical and mechanical stress. At the same time, it also has excellent wear resistance and can maintain its integrity and durability in high-temperature and pressure environments.

7. Low Permeability

AZS bricks have low permeability characteristics and can effectively resist the penetration of liquids and gases, ensuring their stability and significantly extending the service life of the equipment. This low penetration makes it a reliable choice.

azs brick application
azs brick in glass kiln

Production Process of AZS Bricks

  • 저희는 전문 기술팀과 생산 장비를 갖춘 자체 공장을 보유하고 있습니다.
  • 완전 자동 배치 시스템; 400-1000톤 성형 프레스 20세트; 2 * 168m 고온 터널 가마; 20000㎡ 보관 작업장.
  • 제품 품질을 보장하고 생산 효율성을 개선하며 고객에게 가장 만족스러운 제품과 서비스를 제공하세요.

케루이 내화물 인증서

케루이 그룹은 다음과 같은 다양한 국제 인증을 보유하고 있습니다, ISO9001/ISO14001/OHSAS18001/CE/SGS. 또한 Kerui의 제품은 많은 국내 인증서를 보유하고 있으며 품질이 매우 보장되며 국내외 고객들로부터 만장일치로 인정 받고 있습니다.

certificate

Kerui Refractory Products Packaging & Shipment

전체 배송 프로세스를 추적하고 Kerui의 전문가 팀이 최고의 전문성으로 특정 프로젝트 요구 사항을 해결합니다. 고객의 프로젝트에 필요한 경우 Kerui의 전문가 팀이 고객의 국가로 직접 방문하여 대면 기술 지원을 제공합니다.

AZS packing

Customer Cases Of KERUI Refractory

케루이 내화물은 중국 본토 외에도 아시아, 유럽, 아메리카, 아프리카, 오세아니아 등 전 세계 5대륙 50여 개 국가 및 지역에 제품을 수출하고 있습니다. 우리는 전 세계 고객으로부터 인정과 높은 평가를 받았으며 고객의 반품 주문과 추천을 지속적으로 받고 있습니다.

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