Ceramic Foam Filter

Ceramic Foam Filter

KERUI foam ceramic filter has the characteristics of complete specification (size:30-600mm, pore:10 -70PPI), precise size, goodstrength,large specific surface area, high porosity, 90od thermal shock resistance, high temperature stabilty in molten metal,etc. Ithas a g0od adsorption effect even on the smallimpurities of 1-10um,which is not only well used for high temperature molten liquid,but also gas dust purification, sound insulation, catalyst carrier substrate, and so on.

Description of Ceramic Foam Filter

Ceramic foam filter sheets are advanced refractory filter materials with a three-dimensional open-pore structure, typically made from high-purity alumina, silicon carbide, or zirconia. Their uniformly interconnected pores effectively remove non-metallic inclusions from molten metal at high temperatures, improving melt cleanliness and casting quality.

During filtration, inclusions are intercepted and deposited on the pore walls while the molten metal flow becomes smoother, reducing turbulence, porosity, and inclusion-related defects.

Technique Data of Ceramic Foam Filter

Objet Silicon Carbide Ceramic Foam Filter Alumina Ceramic Foam Filter Zirconia Ceramic Foam Filter
Couleur Grey / Black Blanc Yellow
Pore Density (PPI) 10–40 PPI 10–70 PPI 10–40 PPI
Porosity 80%–90% 80%–90% 80%–90%
Max Working Temperature (°C) ≤ 1500 ≤ 1100 ≤ 1700
Bending Strength (MPa) ≥ 1.0 ≥ 0.8 ≥ 1.2
Résistance aux chocs thermiques 6 6 6
(times / 1100°C)
Application Fields Grey iron, ductile iron, copper, brass, and non-ferrous alloy casting Aluminum and aluminum alloy casting Carbon steel, stainless steel, and large cast iron

Advantages of Ceramic Foam Filter

Excellent Filtration Performance

High Temperature Resistance and Excellent Thermal Shock Resistance

Strong Chemical Stability

Improved Molten Metal Flow Pattern

Uniform Structure and Good Permeability

Increased Yield and Reduced Costs

Application of Ceramic Foam Filter

  • Aluminum and Aluminum Alloy Casting: Widely used in aluminum alloy casting, die casting, gravity casting, and low-pressure casting to improve the surface quality and internal density of castings.
  • Copper and Copper Alloy Casting: Used to filter oxides and inclusions from molten copper, improving electrical conductivity, thermal conductivity, and mechanical properties.
  • Steel and Stainless Steel Casting: Used in some precision castings and special steel grades to improve the purity of molten steel.
  • Automotive and Aerospace Castings: Suitable for engine parts, structural components, etc., with high quality requirements.
  • Precision Casting and High-End Equipment Manufacturing: Used in casting processes requiring high cleanliness and consistency.

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